Pan Granulator – My Blog

What is the using method of a pan granulating equipment?

Are you looking for a piece of equipment that will manufacture fertilizer easily and quickly? A circular pelleting facility can provide exceptional efficiency at a low cost. Furthermore, you could possibly create a number of fertilizers using the same machine.

Its primary function is usually to granulate and compress powder fertilizer into fine pellets and contains a very high granulation rate as much as 95%. In reality, when compared with practically every fertilizer granulation machine, like the rotary granulator, double roller extrusion granulator machine, and organic fertilizer pellet mill, its granulation rate is higher. Keep reading to find out the way it operates:

What exactly is a Pan Granulator and How Can It Work?

Granulation is the process of combining many particles or grains, usually using a binding agent and mechanical force also. A pan granulator, often known as a pan pelletizer, is round disc-like equipment that produces fertilizer granules on the pedestal. It really is unique among granulating machines in this it is among the best-suited machines for pelleting using the highest pelleting ratio.

Both organic and compound fertilizer powders can be pelletized with it. It can be used to help make organic fertilizer granules in addition to compound fertilizer granules. Furthermore, it needs some additional auxiliary equipment for efficiency. Considering this, to create a highly efficient fertilizer, combine the pan pelletizer with many other fertilizer-making devices like a compost fertilizer machine, a crusher, a mixer, along with a dryer.

Types of Pan Granulators

• NPK compound fertilizer granulation machines

• Disk pan granulators

• Laboratory disc granulators

• Organic fertilizer plate pelletizers

• Disc pan wet granulation machines

Learning to make Granules When Utilizing Pan Granulator?

A fertilizer granulator of disc kind, unlike an organic fertilizer granulator, is suitable for compound NPK fertilizer production and also organic fertilizer production. For compound fertilizers, you can use nitrogen, potassium and phosphorus sources. Some phosphorus sources include dicalcium and diammonium phosphate.

Potassium sources include potassium chloride and potassium sulphate and nitrogen sources include urea, ammonium chloride, ammonium sulphate and the like. In terms of organic fertilizer, you may use different kinds of raw materials like chicken poo, cow dung, and sheep manure.

Whichever the raw material, the making pellets machine of plate type reduces powders into pellets by usage of centrifugal force. Now for the process, begin by inserting the types of materials in to the machine’s inlet with the top after which the granulating disk will rotate. For the reason that materials can be seen spinning in the disk, be sure you spray enough water to counteract the granules’ effect.

As a result of centrifugal force, friction, and gravity, the type of material will rapidly become pellets. The scraper is used to scrape off any agglomerations that have formed in the disk’s surface. This makes sure that each of the components are equally granulated, giving the pellet a beautiful appearance. Once the pellets are already formed, they will likely exit throughout the outlets for collections as well as any substandard pellets will probably be re-granulated.

Wind Up

With out a pan granulator machine, a fertilizer production line will be incomplete. Moreover, the most efficient way to handle animal manure is to granulate it into organic fertilizer. Contact us for such efficient machines!If you are interested in our machine, you can click on online customer service for detailed consultation.

Why does the pan pellet granulator become the new trend of fertilizer granulator?

The raw materials of organic fertilizer are mainly animal manure and domestic garbage, sometimes mixed with plant straw scales. Due to the underdeveloped digestive system of animals, there are a large number of enzymes and necessary for plant growth and development in animal manure. Amino acids, using organic fertilizer particles as fertilizers can greatly increase the acidity of the soil and the amount of active substances in the soil, making the soil more conducive to plant growth. Using the plate granulator will make the raw materials into organic fertilizer granules.

The hardness and compactness of the organic fertilizer particles manufactured by the ball granulator are much higher than those of ordinary fertilizer and the fertilizer made by the disc granulator. Therefore, once released into the soil, the organic fertilizer particles made by the ball granulation can A longer time of volatilization brings more fertilizer effectiveness. Generally speaking, the soil with organic fertilizer particles does not need to be applied with other fertilizers within four months to meet the nutrients needed for plant growth. This advantage is unmatched by other fertilizers.
In the production process of the disc granules making machine, there is another feature that is often overlooked by everyone. Before the ball pelletizer is rounded, there is a process to compress the organic fertilizer raw materials into granules. If some pesticides and other pest control items are mixed in before the organic fertilizer is granulated, the occurrence of farmland pests and diseases can be greatly avoided, whether it is pests or voles, it can be effectively controlled. Friends who have needs in this area can try this method.
The organic fertilizer particles produced by the ball granulating machine are rich in microbial elements. The content of nitrogen, phosphorus, potassium, calcium, magnesium and silicon is very rich. These trace elements greatly increase the richness of the soil

Through the above introduction, everyone may also have a certain understanding of the benefits of organic fertilizer, and the ball granulator produced by FFM machinery is undoubtedly a good choice to help you suppress organic fertilizer particles, whether it is the forming rate or the quality of the particles. , Are at the national level.

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https://www.fertilizerfactorymachine.com/pan-granulator/

How does the pan pelleting machine operate?

The Angle of the pelleting plate of the organic fertilizer pelleting machine adopts the overall circular arc structure, and the pelleting rate can reach more than 93%. The granulation plate is equipped with three discharge ports, which is convenient for intermittent production operation, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. The bottom of the granulation plate is strengthened with a number of radiant steel plates, which are durable and never deformed. Thickened, weighted, solid base design, without anchor bolts fixed, smooth operation. The main gear of pelletizer adopts high-frequency quenching to increase its service life by 1 times. The plate making pellets machine has the characteristics of even granulation, high granulation rate, stable operation, durable equipment, long service life and so on. It is the ideal equipment for the majority of users to choose.

Pan Granulator for Organic Fertilizer — Plate pelleting machine for processing a variety of organic fertilizer raw materials.

The disc pelletizer creates particles by constantly rotating the disk. Among them, the small series drive the reducer by the main motor and then directly drive the disc rotation, and the larger model series drive the belt pulley and belt by the main motor, through the reducer drive pinion, pinion and fixed in the bottom of the plate meshing each other, work opposite. The big gear is installed on the spindle fixed on the rack adjustment plate through a special and reasonable design to support the work of the whole granulating plate. The machine is used with spray machine, when the material enters the pelleting plate, the material will stick together evenly through the continuous rotation of the pelleting plate and spray device, so as to form spherical particles. An automatic cleaning device is designed on the upper part of the disc type of pelletizer to prevent the material from sticking to the wall, thus greatly prolonging the service life of the pelletizer. With the continuous rotation of the motor, the continuous entry of materials, in order to achieve mass production, so as to meet the requirements of users.

The following link will help you to know more information.

htttps://www.fertilizerfactorymachine.com/pan-granulator/

Moisture requirements for pan granulator

In the production process of the fertilizer pan granulator, the material is required to have a certain viscosity. Some raw materials are relatively loose after fermentation. Under the condition that it is not easy to granulate, some water or a viscous agent should be added to increase the viscosity of the material. The water content is 45%. Around, the organic fertilizer is granulated by wet granulation because of the pan granulator and the stranded granulator. In the granulation process, water or binder will be added to ensure that the material can be granulated in quality and efficiency. The fertilizer machine for plate pelleting adopts wet granulation, and the material after intoxication can be directly granulated without other process operations. The double-rolling extrusion granulator is produced by the non-drying room temperature process, which is suitable for the granulation of materials with relatively low viscosity. If the moisture content of the material is too high, you can add some relatively dry materials to neutralize the moisture content. If the water content is too low, add water in an appropriate amount to facilitate granulation.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Disc Granulating Equipment with 93% Granulation Rate

The disc angle of the disc pelletng equipment adopts an overall arc structure. The granulation rate can reach more than 93%. The granulation disc is equipped with three discharge ports to facilitate intermittent production operations. It greatly reduces labor intensity and improves labor efficiency.) The reducer and motor are flexible. The belt drive starts smoothly, slows down the impact, and increases the service life of the equipment. The bottom of the pelletizing plate is reinforced with multiple radiant steel plates. The main gear of the drawing machine adopts high frequency flame to increase the service life of the drawing machine.

The plate type of granulator makes pellets by continuously rotating the disc. Among them, the small series is driven by the main motor to drive the reducer and then directly drives the plate to rotate, while the larger series is driven by the main motor to drive the pulley and belt, and the pinion is driven by the reducer. The pinion and the large gear fixed at the bottom of the plate mesh with each other. The big wheel is specially designed to be installed on the main shaft fixed on the noise plate of the rack to support the work of the pull plate. This machine is used with a spraying machine. When the material enters the drawing plate, the continuous rotation of the granulation plate and the spray device will make the flail material evenly stick together to form a spherical pellet. An automatic cleaning device is designed in the upper part of the pull plate of the machine to prevent the material from sticking to the wall, thereby greatly improving the service life of the plate granulator. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized by using disk granulating equipment, so as to meet the requirements of users.

You can visit here to know more information about disc granulating machine.

https://www.fertilizerfactorymachine.com/pan-granulator/

E-mail: info@fertilizerfactorymachine.com

TEL: + 86 180 3757 2883

What is a disc granulator for making fertilizer pellets?

Otherwise called a disc fertilizer pelletizer, a skillet granulator is a drum-like machine that transforms natural manure powder or compound composts into granules. It looks fundamentally the same as an immense container, thus the name of skillet granulator. This machine should be utilized along with other SX compost making machines, as it is essential for the standard manure creation line. On the off chance that you need to make natural manure and to either utilize it for your own harvests or offer it to different ranchers, you’ll need to locate the ideal method to store and pack it. As pellets or granules are the generally concurred standard, that is additionally your most ideal decision.

Disc Pan Granulator for Compound Fertilizer Granulation — Disc Pan Granulator for Manure Fertilizer Granulation

While picking your manure pan granulator, you need to mull over a couple of things that affect the viability of this machine. Above all else, you need to consider the motivation behind your creation plant. Do you just have to pelletize natural manure or you’d prefer to utilize your gear likewise to pelletize compound composts? Would you rather put resources into a gadget that can pelletize a more extensive scope of powders? Would you need to transform creature squander into compost, too? You should take as much time as necessary and examine your business needs in extraordinary profundity to guarantee that you purchase the correct kind of hardware to suit your particular compost granulation prerequisites.

Complete Machines for Organic-Compound Fertilizer Production — Manure Organic Fertilizer Production Line With Pan Granulator

One of the main highlights pf this sort of machine is the granulation rate. This number should be as near 100% as could be expected under the circumstances, for what it’s worth to your greatest advantage to transform the entire measure of fine material into pellets. Notwithstanding, a pace of 100% is beyond the realm of imagination. Machines that give a 95% granulation rate are viewed as incredibly powerful. This is comparable to you can get, so you should be satisfied with a machine that transforms over 90% of your powder into pellets.

The size of the circle container is another specialized determination to deliberately consider when looking for the best compost dish type granulator. The littlest machine you can get has a circle dish of just 500 mm breadth. This little size suits more modest organizations or ranches that don’t have a liberal measure of extra room. Such machines are known as lab granulators and they offer the comfort of room. Nonetheless, in the event that you plan to make compost pellets for a bigger scope, you’ll need to pick a lot greater machine. There are skillet granulators that include a distance across of 3600 mm. Such machines can measure up to 6t of powder every hour.

Small Capacity Disc Pelletizer for Small Chicken Farm Manure Granulation — Small Capacity Disc Pelletizer for Small Manure Granulation

The granulation technique is another detail that will impact your decision. There are machines that utilize wet granulation technique and others that utilization dry granulation. Wet granulation is better, as it is more ecologically agreeable than dry granulation.

Picking the ideal compost container granulator involves deciding your creation needs, as far as materials to be pelletized and preparing volume capacities. Besides, you ought to survey all your accessible alternatives, to put resources into the best hardware for your organic fertilizer making line.

Email: info@fertilizer-plants.com