What is the using method of a pan granulating equipment?

Are you looking for a piece of equipment that will manufacture fertilizer easily and quickly? A circular pelleting facility can provide exceptional efficiency at a low cost. Furthermore, you could possibly create a number of fertilizers using the same machine.

Its primary function is usually to granulate and compress powder fertilizer into fine pellets and contains a very high granulation rate as much as 95%. In reality, when compared with practically every fertilizer granulation machine, like the rotary granulator, double roller extrusion granulator machine, and organic fertilizer pellet mill, its granulation rate is higher. Keep reading to find out the way it operates:

What exactly is a Pan Granulator and How Can It Work?

Granulation is the process of combining many particles or grains, usually using a binding agent and mechanical force also. A pan granulator, often known as a pan pelletizer, is round disc-like equipment that produces fertilizer granules on the pedestal. It really is unique among granulating machines in this it is among the best-suited machines for pelleting using the highest pelleting ratio.

Both organic and compound fertilizer powders can be pelletized with it. It can be used to help make organic fertilizer granules in addition to compound fertilizer granules. Furthermore, it needs some additional auxiliary equipment for efficiency. Considering this, to create a highly efficient fertilizer, combine the pan pelletizer with many other fertilizer-making devices like a compost fertilizer machine, a crusher, a mixer, along with a dryer.

Types of Pan Granulators

• NPK compound fertilizer granulation machines

• Disk pan granulators

• Laboratory disc granulators

• Organic fertilizer plate pelletizers

• Disc pan wet granulation machines

Learning to make Granules When Utilizing Pan Granulator?

fertilizer granulator of disc kind, unlike an organic fertilizer granulator, is suitable for compound NPK fertilizer production and also organic fertilizer production. For compound fertilizers, you can use nitrogen, potassium and phosphorus sources. Some phosphorus sources include dicalcium and diammonium phosphate.

Potassium sources include potassium chloride and potassium sulphate and nitrogen sources include urea, ammonium chloride, ammonium sulphate and the like. In terms of organic fertilizer, you may use different kinds of raw materials like chicken poo, cow dung, and sheep manure.

Whichever the raw material, the making pellets machine of plate type reduces powders into pellets by usage of centrifugal force. Now for the process, begin by inserting the types of materials in to the machine’s inlet with the top after which the granulating disk will rotate. For the reason that materials can be seen spinning in the disk, be sure you spray enough water to counteract the granules’ effect.

As a result of centrifugal force, friction, and gravity, the type of material will rapidly become pellets. The scraper is used to scrape off any agglomerations that have formed in the disk’s surface. This makes sure that each of the components are equally granulated, giving the pellet a beautiful appearance. Once the pellets are already formed, they will likely exit throughout the outlets for collections as well as any substandard pellets will probably be re-granulated.

Wind Up

With out a pan granulator machine, a fertilizer production line will be incomplete. Moreover, the most efficient way to handle animal manure is to granulate it into organic fertilizer. Contact us for such efficient machines!If you are interested in our machine, you can click on online customer service for detailed consultation.

Finding The Right Machines For Making Manure Pellets

If you’re making an investment in machines that may produce manure pellets, you’ll want to make sure you’re getting the best machinery for your requirements. You’ll would like to explore different options out there to be able to select the best equipment. These are some things to take into consideration when comparing machinery.

Rotary Drum Granulator with Stirring Steeth-Compost Pellet Making Machine
Rotary Drum Granulator with Stirring Steeth-Compost Pellet Making Machine

Brand Names Are Crucial

It is a large purchase, this is why you’ll need to make sure you’re capable of assess the quality of the gear you’re purchasing prior to buying it. Just about the most effective ways to do this can be to check out the company that produced the equipment. Regardless of whether you’re not familiar with the company names that you’ve been seeing, you can learn more about these manufacturers with some research. Spend some time to identify among the best brands that produce this sort of machinery. Here is a professional fertilizer equipment supplier, you can visit: https://www.fertilizer-plants.com/

Disc Pan Granulator for Compound Fertilizer Granulation
Disc Pan Granulator for Manure Fertilizer Granulation

Look At The Proportions Of Different Machines

You’ll have to be sure you have more than sufficient space to accommodate the machine that you choose. You ought to spend some time to measure the area the machine is going to be kept in. You’ll would like to take those measurements and compare them versus the size of the machine you’re considering. You need to remember that you’ll must have enough space to navigate across the machinery. In case the equipment you’re considering is way too large to provide what you need, you’ll want to continue your quest and discover a lot better options. And you can customize one in this fertilizer machines manufacturing plant.

Rotary Drum Granulator for Fertilizer Pellet Production
Rotary Drum Granulator for Fertilizer Pellet Production

Find Machinery Using The Right Production Capacity

The number of manure pellets do you would like to produce inside an average day? You’re gonna desire to purchase equipment that will be able to reach those goals without having issue. Verify exactly what the production capacity in the machinery you’re considering is. You’ll want to make certain that you won’t be pushing the machinery you’ve purchased to the limits each and every time that you apply it. The production capacity for that machine you purchase needs to be well above the thing you need. Like that, you’ll be capable of hit your day-to-day production goals without having an issue. Locating the best machines to make manure pellets won’t necessarily be a simple process. Because there are plenty of factors that you’ll should consider, you’ll would like to set aside plenty of time to get the best machinery to invest in.

Email: info@fertilizer-plants.com

Production process of bio-organic fertilizer

How to produce bio organic fertilizer?

1. Secondary fermentation After the organic fertilizer is produced according to the above steps, the organic fertilizer is piled and fermented for a second time, and the temperature is reduced to about 40 degrees after 15-20 days. It will have the functions of dissolving phosphorus, dissolving potassium, fixing nitrogen, and preventing underground pests. The inoculum is evenly added to the fermented organic fertilizer at a ratio of 1:500.

2. Add functional bacteria and mix evenly with a mixer. Add functional bacteria and fermented organic fertilizer to the organic fertilizer in proportion to the pile and ferment for 7 days to reach the standard of biological organic fertilizer.

Mixer for Bio-Organic Fertilizer Making
Mixer for Bio-Organic Fertilizer Making

3. Screening and processing. The fermented bio-organic fertilizer is sieved into the warehouse through a drum screening machine.

4. Granulation. The processed functional pure biological organic fertilizer is granulated. According to different raw materials, choose granulator, disc granulator, extrusion granulator, extrusion and throwing ball integrated machine, etc.

Granulating Machine in Bio Fertilzier Manufacturing Line
Granulating Machine in Bio Fertilzier Manufacturing Line

5. Drying, cooling, and packaging. The moisture content of the freshly-made granules is relatively large, and the moisture needs to be dried to below 20% of the organic fertilizer standard. When choosing a dryer for bio-organic fertilizer, choose a low temperature (the temperature is below 80 degrees) , The dried granular organic fertilizer is directly packaged after being cooled by a cooler.

In addition, we have the complete organic or compound fertilizer lines for you, if you interest in SX machinary, you can contact us.

Email: info@fertilizer-plants.com

Mobile phone: +86 180 3757 2883