Why select the new type stirring geat pelletizer in your granular fertilizer production?

The stirring gear granulator uses the mechanical stirring force of high speed rotation and the resulting aerodynamic force to continuously realize the process of mixing, granulation, spheroidization and densification of fine powder materials in the machine, so as to achieve the purpose of granulation. Particle shape made by  new type of fertilizer pelletizer is spherical, particle size is generally between 1.5~4 mm, 2~4.5 mm particle particle rate ≥90%, particle diameter can be adjusted by the material mixing amount and spindle speed, usually the lower the mixing amount, the higher the speed, the smaller the particle, on the contrary, the larger the particle. The newly developed stirring granulator after fermentation of organic raw materials for particle processing. Compared with the disk granulator, it has the charateristics of high yield, uniform particles, smooth, high strength, low moisture. Its forming temperature of about 30 degrees. After fermentation of raw material after crushing, blended in the blender, make the material moisture from 35% to 40%, into the stirring tooth granulator can work out spherical particles, which organic raw materials under the action of a certain set increases. The characteristics of organic fertilizer granulation machine to produce particles of fruity, smooth, high strength.  Stirrer is suitable for organic fertilizer raw materials including: livestock and poultry manure, composting fertilizer, green fertilizer, sea fertilizer, cake fertilizer, peat fertilizer, soil fertilizer, three wastes, microorganisms and urban household garbage and so on. The qualified pelleting rate of the machine is as high as 90%, adapt to a variety of different formulation. The stirring teeth organic fertilizer granulator is most suitable for direct granulation after fermentation of organic fertilizer, omit the drying process, greatly reduce the manufacturing cost, so stirring teeth granulator by the majority of users love, my company produced by the organic fertilizer granulator in short supply, the birth of new products, new production technology, energy saving and environmental protection is trustworthy!

If you have any interest of our machine, you can click the following link.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

How to Compost the Poultry Manure?

Poultry manure chain plate composting equipment is currently the largest single-machine turning capacity of organic fertilizer fermentation in China. The lifting chain of the new poultry waste chain plate compost turner adopts a special special chain, which has a long service life and is safe and reliable. The lifting mechanism is hydraulically driven, and the operation is stable and reliable. Environmental protection chain plate fermenting machine for poultry manure is suitable for the fermentation of organic waste such as livestock and poultry manure to produce organic fertilizer. The organic fertilizer turning machine is at a 45°with the bottom of the fermentation tank. Under the action of the vertical and horizontal driving mechanism, the fermentation material is turned over and produces a displacement of about 4 meters.

Chain Plate Composting Equipment
Chain plate compost turning machine designed by FFM factory based on the features of poultry.

The poultry manure chain plate compost turner realizes the integrated innovation of solid organic waste pool aerobic continuous fermentation, and is widely used in the harmlessness of organic waste in industries such as livestock and poultry breeding, brewing, sugar, papermaking, and urban sludge. Treatment. Intelligently control the automatic distributing, turning and discharging of fermented materials. The design of one machine and multiple tanks realizes the integrated innovation of large-scale production, with small floor space, low energy consumption, large production capacity, fast turning speed, and raw material adaptability It has a wide range of properties and stable product quality.

What are the advantages of the poultry manure chain plate turning machine in using?

Chain plate turning machines with advanced composting technology is widely used in the field of making organic fertilizer, and they have played a huge role. So what are its advantages? Here is an introduction for you:

  1. The flipping pallet of the flipping and polishing machine is equipped with flexible tensioning and elastic damping systems to maintain the transmission system and operating parts.
  2. The turning and throwing machine can realize turning and throwing operations at arbitrary positions in the trough through horizontal and vertical displacement, which is flexible and flexible.
  3. When turning and throwing, the material stays on the pallet for a long time, is scattered at a high position, has sufficient contact with the air, and is easy to fall off.
  4. The machine can be remotely controlled to move forward, move horizontally, turn over and quickly retreat and other operations to improve the operating environment.

Self-propelled composting equipment for poultry litter management

Poultry Manure Movable Compost Turner
Poultry movable composting equipment with four-wheel design.

The poultry waste self-driven compost turner is a organic fertilizer equipment with advanced technology, energy saving and environmental protection, which is developed according to the characteristics of China’s advanced fertilizer plants. Walking type multifunctional crushing and mixing stack turning machine with four-in-one function stack turning machine. At present, it is a new type of energy-saving environmental protection equipment necessary for domestic factory production of bio-organic fertilizer. The advantages of uniform mixing, thorough pile turning, long moving distance and so on. The turning pile width ranges from 2.5 meters to 6 meters in ten specifications, which is widely suitable for livestock manure, sludge garbage. Organic fertilizer plants, compound fertilizer plants, mud garbage plants, gardening farms, and bisporus mushroom planting sugar plants.

You can click this link to know how to compost the poultry manure. If you have interest, just feel free connec with us. Below is our contact information.

E-mail: info@fertilizerfactorymachine.com

Phone Number: +86 180 3757 2883

How to deal with cattle manure?

In recent years, the cattle industry has developed rapidly. With the development of large-scale cattle farms, the problem of cattle pollution is becoming more and more serious. The most prominent is the treatment method of cow dung. How to deal with the cow dung?

Complete Machines for Organic-Compound Fertilizer Production
Complete Machines for Cattle Manure Organic Fertilizer Production

Dry cow dung contains 10-20% crude protein, 1-3% crude fat, 20-30% nitrogen-free extract and 15-30% crude fiber. It is a high-quality organic fertilizer product after fermentation, which can fluffy the soil, improve the soil consolidation, chelate the trace elements in the soil, and enhance the soil fertility. At the same time, using cow dung as raw material to produce organic fertilizer has the advantages of low cost, stable quality and large market space.

1000 cattle produce 10000 tons of manure. If you want to make organic fertilizer, an annual output of 20000 tons of organic fertilizer production line can meet the needs.

Organic Fertilizer Plant for Composting
Organic Fertilizer Plant for cattle manure Composting

Introduction to the technology of cow manure organic fertilizer production line.

Fermentation: add straw, chaff, dregs, cake, sludge, etc. to control the water content of cow dung at about 60%, and hold the cow dung with your hand without water seepage.

The suitable C / N ratio (C / N) is 20-30:1, and 30:1 is ideal.

Aerobic fermentation is usually used in composting process.

Cattle Manure Composting Operation Facility
Cattle Manure Composting Operation Facility

Compost turning : In winter and spring, the material was turned every 10 days at noon and once every 5 days in summer and autumn. The fermentation temperature was controlled between 55-70 ℃. In the process of composting, the groove type compost machine is generally used, which can increase the oxygen content. At the same time, it is also to fully contact the fermentation bacteria with the materials more evenly, increase the degree of maturity, and accelerate the process of fermentation and maturity.

Email: info@fertilizer-plants.com

Can sludge be processed into organic fertilizer? What are the benefits of sludge processing organic fertilizer?

Nowadays, sewage treatment plants are all over every town, and the domestic sludge produced by sewage treatment plants has always been a headache for environmental protection departments. Because the sludge is rich in organic matter, it is easy to produce odor, breed mosquitoes and flies, and pollute the environment. At present, most of them will be landfilled or incinerated. However, landfilling occupies a large area and is easy to pollute surface water.

Oragnic fertilizer line for Disposing Manure
Oragnic fertilizer line for Disposing sludge

The living sludge is produced by the treatment of domestic sewage. The domestic sewage is produced by the toilet, kitchen and bathroom. Therefore, the domestic sludge is “nutritious”. The content of organic matter is generally higher than 50%, and the nutrient indicators such as nitrogen, phosphorus and potassium are between 5% and 7%, while the heavy metal content is very low, which meets the basic standard of organic fertilizer It can be used as fertilizer.

The production of organic fertilizer by sludge is mainly using BM sludge biological fermentation bacteria, adding oil residue, plant straw and other organic or inorganic materials. After high temperature fermentation for about 12 days, it can effectively kill pathogenic microorganisms, fix heavy metals in microorganisms, or turn them into insoluble carbonate, so as to prevent heavy metals from entering the food chain. The sludge can be turned into bio organic fertilizer by adding beneficial microbial flora to balance and activate nutrients.
The application of bio organic fertilizer produced by sludge can improve soil activity, effectively repair the hardening of soil caused by long-term application of inorganic fertilizer; it is conducive to the absorption of crops and the balance of nutrition; the active bacteria greatly promote the effective release of nitrogen, phosphorus, potassium and other nutrients in the soil.

The production of organic fertilizer from sludge mainly uses organic fertilizer equipment, such as dynamic fermenter, mixer, disc granulation machine, dryer, screening machine, etc. the organic fertilizer produced by organic fertilizer production line has obvious social and economic benefits.

Click here to get more organic fertilizer production lines.

What kind of organic fertilizer production equipment is suitable for small farms?

In order to meet the requirements of environmental protection, the manure processing organic fertilizer is used in the harmless treatment of farm manure. At the same time, due to the problems of capital and technology, many small farms will use powdery organic fertilizer equipment to process manure organic fertilizer. So what equipment is needed for the production of powdery organic fertilizer?

Scheme 1: forklift + Mixer + belt conveyor + crusher.
Scheme 2: forklift + compost turning machine + belt conveyor + screening machine + crusher.

small 3D design of making powder organic fertilizer
small 3D design of making powder organic fertilizer

1、 Investment plan.

Fermentation and production equipment (fixed assets)
The investment cost of fertilizer processing equipment, such as small dumper, drum screen, crusher, forklift, belt conveyor, etc., is about $13000-20000 (the above equipment can be deleted according to the actual situation). The equipment of the organic fertilizer production line can also be installed on the hard ground with sheds on it to prevent rain from affecting the production.

2、 Operating cost.

(when making organic fertilizer, the moisture content of feces is 60%, i.e. holding it in a ball and releasing it immediately.)
1. 1000 beef cattle produce about 7.5 tons of feces per day;
2. 100 g bacteria (8 pieces) are needed to ferment 1 ton of feces;
3. 5 tons of organic fertilizer can be produced per day;
4. 25 tons × 100 US dollars = 525 US dollars (100 US dollars per ton, the market price is higher than this);
5. Accessories: 300 tons × 80 US dollars = 24000 US dollars
(farms usually produce their own feces, so feces are not included in the cost)
Organic fertilizer fermentation equipment.

Simple composting macninery
Simple composting macninery

3、 Profit.

1. Based on the annual production of 300 days, 525 US dollars per day × 300 days = 157 500 US dollars (one year);
2. Amount of fermentation bacteria: 7.5 × 300 × 1 USD = 22000 yuan
4. Electricity and other miscellaneous expenses: 5000 US dollars
5. Annual net profit: 15.75-0.22-0.5-2.4 = 126300 US dollars

4、 Scope of application.

This scheme is suitable for small farms. Small organic fertilizer plants can digest their own fecal materials such as chicken manure, duck manure, pig manure, cow manure, etc. to produce powdery organic fertilizer or seedling substrate. It has the advantages of small equipment investment, low production cost, easy operation and strong flexibility.

Email: info@fertilizer-plants.com
Mobile Phone: +86 180 3757 2883

The function of wheel type composter in composting production.

Organic fertilizer manufacturers show customers the working principle and performance of the disc tipper, which is mainly used for the fermentation and turning of organic wastes such as livestock manure, sludge waste, filter sludge of sugar factory, dregs cake and straw saw shoulder, It can be widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticultural field and Agaricus bisporus planting plant. It is suitable for aerobic fermentation, and can be used with solar energy fermentation chamber, fermentation tank and transfer machine. The function of one machine with multiple slots can be realized by matching with the mobile machine. The matching fermentation tank can not only discharge continuously but also batch. High efficiency, stable operation, strong and durable, even flip.

Wheel type Composting Machine
Wheel type Composting Machine

The functions of the disc tipper in composting production are as follows.

1. Mixing function in raw material conditioning

In order to adjust the ratio of carbon to nitrogen, pH and water content of raw materials, some auxiliary materials must be added. The main raw materials and various auxiliary materials roughly stacked together according to the proportion can be stirred by the tipper to achieve the purpose of tempering.

2. Improve the permeability of the feedstock stack

The turning system can process the material into small lumps, making the thick and dense material pile become fluffy and elastic, and form appropriate porosity

3. Adjust the moisture content of raw material pile

The suitable moisture content of raw material fermentation is 65%. The moisture standard of finished organic fertilizer is below 30%. During fermentation, biochemical reaction will generate new water, and the consumption of raw materials by microorganisms will make water lose carrier and free. Therefore, in addition to evaporation formed by heat conduction, the forced steam emission will be formed when the material is turned by the tipper.

More Large scale composting mahcines: https://www.fertilizer-plants.com/large-scale-composting-equipment/

Email: info@fertilizer-plants.com

Phone: +86 180-3757-2883

Characteristics of crawler type compost turner for organic fertilizer equipment

what is the characteristics of crawler type composter?

1. The crawler type composter is economical. The feces fermented with it are complete, and there will not be a lot of residues and other substances left in the machine.

2. The energy efficiency of crawler tipper is based on the design of fermentation equipment for many years.

3. The efficiency of crawler tipper is a considerable machine. In the fermentation process, the tipper will produce a lot of heat and so on, and the tipper itself will emit a lot of heat, but please rest assured, it is only heat, and there is no animal manure smell.

Self-Propelled Organic Waste Composting Facility For Sale
Self-Propelled Organic Waste Composting Facility For Sale

4. The speediness of crawler tipper. In order to facilitate the workers in the fermentation rate, to save time, the machine is equipped with two crawlers, so that the fermentation process can run freely and achieve the effect of fast time fermentation.

It is very important to use the crawler tipper correctly. It is necessary to ensure the fermentation of manure and the service life of the machine. Therefore, I would like to remind you that you should clean the inside immediately after using the tipper until you rinse it with water.

Email:info@fertilizer-plants.com

Phone:+86 180 3757 2883