Manure Management

How to produce the durable poultry manure composting machine of chain plate?

In the fermentation equipment, the poultry manure turning machine is now more popular in the market. The overall operation is simple, and the cost is relatively cheap. There are many types of stacker turning machines. Different materials can be selected for different materials. There are many types of materials. Sometimes we may The materials need to be adjusted, but our equipment and site cannot be adjusted casually, so we must consider the adjustment of the later raw materials when selecting the equipment.

The chain-plate type stacker for poultry manure is composed of a combination of multiple components and multiple structures. The chain-plate type stacker is a working equipment erected on the upper part of the fermentation tank and supported by rails laid on the fermentation tank. It consists of a moving frame and a stacker trolley. The moving frame part is welded by large H steel, and the bottom is equipped with walking wheels, which can be easily moved left and right. The most common parts of the stacker are the trolley part, such as power, discharge, stacking, forward and backward movement, hydraulic pressure, limit, operation computer and so on.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

Power: The overall maximum power output of the trolley is driven by a 22KW motor, which is mainly used for turning the chain plate. The chain plate part is composed of nearly a thousand wear-resistant blades, which can effectively turn the material evenly.

Discharge: The biggest advantage of the chain poultry manure compost turner is that it has its own discharging function. This function can save nearly 70% of the overall consumption of labor and mechanical equipment. This function uses the chain to transport materials to the discharging part, and then The material board sends the material to the conveyor, and the conveyor sends the material to the production granulation workshop, saving 2-3 workers and forklifts in the middle.

Movement: The overall working mode of the chain poultry manure composting making machine is carried out by the movement of the overall frame, and the movement of the overall frame is carried out by four sets of motors driving the walking wheels.

Hydraulic: The lifting work of the chain plate is all provided by the hydraulic system, and the lifting force is provided by double hydraulic rods to complete.

Computer system: The overall control system, the operation of the poulty manure fermenting equipment is all controlled by the computer, to achieve precise control, every action can be executed perfectly, and the overall control is operated by a remote control, which allows us to greatly save manpower when working. The input of the computer-controlled equipment operation can be more specific to every action of the equipment.

The PLC intelligent chain-plate stacker is the most versatile stacker among current stackers, and it is also more popular in the market and the future trend. Reducing labor input can reduce overall consumption.When you have any purchase intention, please connect with us as soon as possible.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

How You Can Create a Complete Cat Litter Production Line?

If you’re planning on constructing a complete cat litter production line, you’ll need to ensure that you may have each of the equipment you need. You won’t want to overlook anything important! Keep these suggestions under consideration so that you can have a smooth experience.

Choose Your Production Goals

Prior to put money into the necessary equipment for your production line, you’ll need to determine what your production goals are. How much cat litter are you expecting to generate daily? What will it take for your personal facility to be profitable?

Once you learn what your production goals are, you’ll possess a better idea of what your facility needs. You’ll be capable of focus on finding equipment that will meet your needs and allow you to do everything you need to do.

Evaluate the Space That You May Have

Along with deciding on your production goals, you’ll need to make sure you’re fully aware about the place that you have open to you. You’ll want to make sure that all of the processing machine for cat dung you will need for your production line will squeeze into that space.

In case the space you might have is far more limited, your alternatives can be limited also. It’s probable that you’ll need to target finding equipment that may be more compact. You’ll be able to utilize your space efficiently and discover equipment that will workout for you.

3D Diagram with Cat Litter Production Line for Granulation Plants — Cat litter production line is divided into granular manufacturing line and powder making line.

Determine What you must Produce Cat Litter

As soon as you what you need to produce and exactly how much room you have for your equipment, you’ll want to successfully know exactly what you’ll need to get. Research existing cat feces manufacturing lines and take a good look at the equipment they use.

You won’t would like to overlook anything as you try to obtain your plant working. If you’re conscious of exactly what you need to spend money on, you’ll have the ability to budget appropriately and have everything that you need to get a reasonable price. Do your research to ensure you’ll have the ability to produce cat little with minimal issues.

Work With a Seller That Offers Full Production Lines

You can simplify the process on your own if you pick equipment coming from a seller that offers a whole cat dung organic fertilizer production line. Not only will you have the ability to enjoy the ease of buying bundled equipment, but there’s a really high chance that you’ll get your equipment at a lower price.

You’ll have the ability to save money and time if you pick your equipment this way. You won’t must put a lot of effort into choosing the right equipment for your plant. Instead, you’ll can get what you need from your seller containing made things simple for you personally.

If you wish to make a complete cat litter production line, these suggestions will set you up for success. Buying the equipment that you need doesn’t need to be a stressful process. If you know what to concentrate on, you will be able to find inexpensive equipment that may help you to build a profitable plant.

How to Dispose the Chicken Dung into Available Organic Fertilizer?

Pretreatment of chicken feces: Including sorting, crushing, moisture content and c/N ratio adjustment.
Chook Dung fermentation: The cycle generally needs 15-20 days.

First Stage: refers to the microbial metabolic process in the two stages of medium temperature and high temperature in aerobic fermentation. It refers to the whole process from the beginning of fermentation, through medium temperature, high temperature and then reached the temperature began to drop, generally need 10-12 days.

Second Stage: after stage fermentation of materials, there are still some organic compounds that are easy to decompose and a large number of organic compounds that are difficult to decompose, which need to continue fermentation to make them mature. At this time, the temperature continues to decline, when the temperature is stable at about 35-40℃, it will reach maturity, generally need 5-10 days.

3. post-treatment: post-treatment includes the removal of impurities and necessary crushing treatment.

Detailed Processing Craft of Making Organic Fertilizer from Chicken Dung

Stacking technology: The ground is rammed before stacking, and then fermentation chicken manure raw materials such as excrement, peat and accelerating agent are mixed and stacked in proportion.
Mixing, turning and stacking, pile-up fermentation process: Chicken dung is stacked in pile-up form, which can be arranged into a number of parallel pile-up based on the processing machine for fermenting chicken dung. The cross-section shape of the pile-up is usually triangle or trapezoid, with a height of 1.5-2.0m and a width of 4-6m. After mixing, the moisture content of the stockpiled material is 55-65.
Processing machine of producing organic fertilizer from the chicken dung: Fermentation equipment for chicken dung – semi-wet material grinding machine – fertilizer machine for mixing powder chicken dung – making granules machine – processing equipment for coating– screen machine – automatic packaging machine of finished organic fertilizer

If you have any interest, you can connect with us.

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What is the Fermentation Process of Disposing Manure?

The fermentation process of manure is divided into: composting, heating, turning and throwing, odorless, loose, and becoming fertilizer. When composting, 80% of livestock manure and 20% of straw are crushed and mixed. The mixing ratio of straw and manure can be determined according to the moisture content of manure. Generally, when using the manure fermentation machine, it requires 65 percent of the water content, that is, the hands are squeezed into a ball, the fingers see water, but the water does not drip, and it will dissolve as soon as the hand is released. Then add corn flour or rice bran and strains. The function of corn flour is to increase sugar for fermentation of strains, so that the multi-dimensional complex enzyme bacteria will quickly become dominant. Add the prepared mixture to the mixer for mixing. The mixing must be even and thorough without leaving any lumps.

The mixed ingredients are piled into strips with a width of 1.5 meters to 2 meters and a height of 0.8 meters to 1.2 meters. The length is not less than 5 meters. When using the compost turn equipment for manure, you should pay attention to proper oxygen supply and turning the pile (the temperature rises to 75 ℃ or above, it will be turned over Several times), the temperature rise is controlled at about 65°C, too high temperature will affect the fermentation product. The moisture content of the femented manure should be controlled at 60 to 65 percent. Too high or low is not conducive to fermentation, too little water, slow fermentation.

If you require to insight more information of our manure composting machine, you can clicke the following link.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

What Are Good Machines to Make Organic Compost Powdery Fertilizers?

Treating the soil is a savvy approach to manage the huge interest for composts. The upside of treating the soil is you get natural composts liberated from synthetics and other unsafe components. Be that as it may, buying pieces of natural manure compost is certainly not a down to earth thought. That is the reason it is ideal to get a powdered rendition. This encourages ranchers to spread the manure completely for a superior produce. The inquiry is, what is the best gear that can assist with making fine natural manure compost? To know the appropriate response, you need to comprehend the way toward making manure composts.

Organic Fertilizer Plant for CompostingOrganic Fertilizer Plant for Composting

Machines included

Powdered manure creation incorporates two cycles: treating the manure and profound preparing. In compositing, the microorganisms digest diverse natural issues and convert them into absorbable supplements. Then again, profound preparing includes the creation phase of business powdered composts.

There are a couple of kinds of gear and machines that you should make fine natural manure composts:

SX Small scale moving type compost turner to India

• Forklift feeding machine

• Vertical grinder

• Rotary screen machine

• Dynamic programmed group framework

• Horizontal blender

• Belt transport

• Fertilizer bagging pressing machine

Among every one of these machines, the ones liable for pounding and making fine natural manure are the vertical smasher and turning screen machine.

How to deal with cattle manure?

In recent years, the cattle industry has developed rapidly. With the development of large-scale cattle farms, the problem of cattle pollution is becoming more and more serious. The most prominent is the treatment method of cow dung. How to deal with the cow dung?

Dry cow dung contains 10-20% crude protein, 1-3% crude fat, 20-30% nitrogen-free extract and 15-30% crude fiber. It is a high-quality organic fertilizer product after fermentation, which can fluffy the soil, improve the soil consolidation, chelate the trace elements in the soil, and enhance the soil fertility. At the same time, using cow dung as raw material to produce organic fertilizer has the advantages of low cost, stable quality and large market space.

1000 cattle produce 10000 tons of manure. If you want to make organic fertilizer, an annual output of 20000 tons of organic fertilizer production line can meet the needs.

Introduction to the technology of cow manure organic fertilizer production line.

Fermentation: add straw, chaff, dregs, cake, sludge, etc. to control the water content of cow dung at about 60%, and hold the cow dung with your hand without water seepage.

The suitable C / N ratio (C / N) is 20-30:1, and 30:1 is ideal.

Aerobic fermentation is usually used in composting process.

Cattle Manure Composting Operation Facility

Compost turning : In winter and spring, the material was turned every 10 days at noon and once every 5 days in summer and autumn. The fermentation temperature was controlled between 55-70 ℃. In the process of composting, the groove type compost machine is generally used, which can increase the oxygen content. At the same time, it is also to fully contact the fermentation bacteria with the materials more evenly, increase the degree of maturity, and accelerate the process of fermentation and maturity.

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How do l set up a natural manure treatment line? What is imperative to know prior to beginning such a plant?

Market study – dissecting objective market and natural compost market patterns in your nation/nearby (past flexibly and present interest).

With regards to selling ferilizer, there is undoubtedly an enormous market. Fundamentally, vour target market can’t be limited to simply a ranchers who are carefully culivating organio crops. yet, every one of the individuals who are included any type of harvest development; choosing your yearly creation amount dependent on the current market request demonstrated in your market investigation and thinking about innovative part of the undertaking. Normally, natural compost plant works twofold move 16 hours every day and 300 days per year

Site choice

For all intents and purposes each part of natural ferilizer creation and showcasing will, at any rate to some degree be influenced by the decision of plant site. Appropriate site determination is an essential to the foundation of sheltered and successful treating the soil tasks. Site choice models:

Ferilizer production line locales ought to be situated at such a separation to guarantee that there won’t be any likely unfriendly effects from fertilizer site overflow into surface waters and to guarantee that the smell of excrement aging won’t influence individuals in neighborhoods.
Openness to clients, providers (of crude materials and supporting administrations), and laborers.
Transportation framework (streets, rail and so forth) and utilities (water, force and energy provider).
Reasonableness of land, lease.
Sources of info crude and assistant material.

The best material used to make organc ferilizer incorporates: creature squanders from meat preparing, peat, fertilizer, slurry, food squander, plant squanders from horticulture, treatec sewage ooze, paper scraps, olive leaves, palm oil squander, biogas squander, vinegar buildup, sugar plant squander and so on

Fertilizer Equipment buying.

Completed natural manure dispersion and how to advance your natural compost: https://www.fertilizer-plants.com/commercial-composting-equipment/

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What kind of organic fertilizer production equipment is suitable for small farms?

In order to meet the requirements of environmental protection, the manure processing organic fertilizer is used in the harmless treatment of farm manure. At the same time, due to the problems of capital and technology, many small farms will use powdery organic fertilizer equipment to process manure organic fertilizer. So what equipment is needed for the production of powdery organic fertilizer?

Scheme 1: forklift + Mixer + belt conveyor + crusher.
Scheme 2: forklift + compost turning machine + belt conveyor + screening machine + crusher.

1、 Investment plan.

Fermentation and production equipment (fixed assets)
The investment cost of fertilizer processing equipment, such as small dumper, drum screen, crusher, forklift, belt conveyor, etc., is about $13000-20000 (the above equipment can be deleted according to the actual situation). The equipment of the organic fertilizer production line can also be installed on the hard ground with sheds on it to prevent rain from affecting the production.

2、 Operating cost.

(when making organic fertilizer, the moisture content of feces is 60%, i.e. holding it in a ball and releasing it immediately.)
1. 1000 beef cattle produce about 7.5 tons of feces per day;
2. 100 g bacteria (8 pieces) are needed to ferment 1 ton of feces;
3. 5 tons of organic fertilizer can be produced per day;
4. 25 tons × 100 US dollars = 525 US dollars (100 US dollars per ton, the market price is higher than this);
5. Accessories: 300 tons × 80 US dollars = 24000 US dollars
(farms usually produce their own feces, so feces are not included in the cost)
Organic fertilizer fermentation equipment.

3、 Profit.

1. Based on the annual production of 300 days, 525 US dollars per day × 300 days = 157 500 US dollars (one year);
2. Amount of fermentation bacteria: 7.5 × 300 × 1 USD = 22000 yuan
4. Electricity and other miscellaneous expenses: 5000 US dollars
5. Annual net profit: 15.75-0.22-0.5-2.4 = 126300 US dollars

4、 Scope of application.

This scheme is suitable for small farms. Small organic fertilizer plants can digest their own fecal materials such as chicken manure, duck manure, pig manure, cow manure, etc. to produce powdery organic fertilizer or seedling substrate. It has the advantages of small equipment investment, low production cost, easy operation and strong flexibility.

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How to choose a manure organic fertilizer production line?

Select a right manure organic fertilizer production line for your plant.

Manure organic fertilizer mainly refers to organic fertilizer produced with animal manure as the main raw material. The production equipment used to make this kind of organic fertilizer is also called manure organic fertilizer production line. Depending on the type of manure, the selected production line equipment configuration and type The quantity is also different, so how to choose the manure organic fertilizer production line?

Understand the manure organic fertilizer production line process.

The general bio-organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

What are the characteristics of the manure organic fertilizer production line?

Scientific and reasonable, compact process layout, energy saving and consumption reduction, stable operation, no three emissions, stable operation, wide adaptability of raw materials and convenient maintenance. Adapt to various ratios of organic compound fertilizer, bio-organic fertilizer, municipal sludge, household garbage organic fertilizer, etc. Chicken manure is rich in organic matter, which can provide nutrients for crop growth and improve soil fertility.

The construction scale of the organic fertilizer production line configuration is generally 5,000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. 50,000 tons, large factories are producing 50,000-100,000 tons per year. The scale of investment and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

Oragnic fertilizer line for Disposing Manure

The manure management plant has three configurations: high, medium and low. Large fertilizer plants should adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

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