Fertilizer Equipment

What are steps of fermenting raw materials?

Water regulation

Water is necessary for biological growth. During the composting process, a water content of 50-60% by weight is beneficial to microbial decomposition. The moisture content of livestock manure is generally 75~80%, and straw liver with relatively low moisture content is generally used for regulation.

Control the fermentation temperature

One of the important conditions for the normal fermentation of organic materials is the appropriate temperature. In areas with cold climates, in order to ensure the normal progress of the fermentation process, heating and heat preservation measures are required. At present, the more economical and feasible method is to use solar energy.

Crawler Type Compost Making Machine — Crawler type composting equipment without workplace restrictions.

Microphone heating and insulation

The principle of the greenhouse can be used to design fermentation facilities. Fermentation facilities should use roofing materials and wall materials such as PVC or FRP with good light permeability and durability. Fermentation facilities should be well closed in winter and have good thermal insulation properties. At the same time should be ventilated.

Adjust the carbon to nitrogen ratio

Usually the carbon-nitrogen ratio of livestock manure is lower than 20.1, and the carbon-nitrogen ratio of straw is higher than 50.1, then if the carbon-nitrogen ratio of the fermentation co-feed is adjusted to 25~35:1, a part of the livestock manure can be added Straw, on the one hand, adjusts the carbon-nitrogen ratio, on the other hand, due to the low moisture content of the straw, it can also play a role in adjusting the moisture content of the material.

Turn the pile

Ventilation is an important factor that affects composting temperature and fermentation effect. The purpose of turning the pile is to improve the aeration conditions in the pile, dissipate water, promote the reproduction of high-temperature beneficial microorganisms, make the pile temperature reach 50~70C, and accelerate the conversion of fermented materials, so as to achieve uniform mixing, consistent heating, and consistent maturity. It can be manually turned over, and it can also be turned over by machinery such as wheeled stackers, loaders, and deep-chun aerobic stackers. During the fermentation process, it is more appropriate to turn 1~2 times a day

Screening

In order to increase the commodity value of visible fertilizer products and facilitate packaging and storage, a screening process is generally used to sort out bulk materials. There are different types of screening equipment, such as cylindrical screens and vibrating screens. If in order to reduce investment, manual screening can also be used. The screened materials can be buried in centralized landfills or reused as fermentation auxiliary materials. Difficulties can be used as organic fertilizer products.

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Small Composting Machine in Your Composting Fertilizer Production

The small fermenting machine is used for the industrial fermentation of animal manure, domestic garbage, sludge, crop straw and other organic solids, and can also be used for feed fermentation. The product is divided into two types: vertical tower fermentation equipment and trough type fermentation equipment. Large series of products. The trough-type fermentation equipment adopts a ground trough structure, and can design a series of enzymes for use in one machine with multiple troughs according to the plant structure. It has the characteristics of simple operation, short alcohol generation cycle, sufficient fermentation, low pollution, and convenience. It replaces manual operations to a large extent, reduces human labor, and improves work efficiency. Therefore, it has been on an upward trend in my country’s agricultural production. But there are many varieties of pile turning machines, such as trough type turning machines, chicken manure turning machines and so on.

Chain Plate Type Composting Making Machine — Chain plate type composting turning equipment for small composting manufacturing line.

The turning machine plays an important role in the production of compost. First, the mixing function of the compost turner in the mixing process of raw materials is very powerful, and it can effectively integrate various raw materials together.

Second, the temperature of the compost turning machine with small capacity can be adjusted appropriately according to the needs. The raw material is in full contact with the air, and a large amount of fresh air is absorbed.

Third, the small composting machine can change the permeability of the raw materials well, making the raw materials more elastic and nutritious.

You can click the following link that can help you get more information.

https://www.fertilizerfactorymachine.com/small-compost-turner/

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Do you Know the Self-pushed Compost Turning Machine?

The self-propelled fermentation pusher is a new type of equipment. It uses modern composting technology to convert agricultural waste and livestock manure into bio-organic fertilizer. This machine runs on four wheels and can move forward, backward, Turning and moving freely, with low equipment investment, low energy consumption, and large output, saving a lot of manpower and material resources. It is precisely because this equipment has so many advantages and conforms to the concept of green and environmentally friendly life, it has been recognized and praised by the public once it was launched. It is now very popular in the market. The function of the fermenting reversing machine is becoming more and more perfect, so that it can occupy a higher share in the international market.

The composting machine of self-propelled is more suitable for microbial fermentation of fresh organic fertilizer with high requirements on the mechanism and process, and can mix the viscous bit with microbial inoculants and straw powder evenly. Create a better aerobic environment for the fermentation of materials.

Self-Propelled Composting Machine for Sale — Self-propelled compost turner of moving type designed by FFM company.

Under this loose material shape, the temperature rises in one day, the odorless in two days, the drying begins in three days, and the fertilizer becomes fertilizer in five to seven days. It not only loves more than the deep tank fermentation speed, but also prevents hydrogen sulfide and other factors during the fermentation process. The production of organic fertilizer not only meets environmental protection requirements, but also produces qualified bio-organic fertilizer.

The self-driven compost turning machine has balanced power, low energy consumption, and large output, which reduces the production cost of bio-organic fertilizer. According to the calculation of the machine’s technical parameters, it can stack more than 300 cubic meters of fresh chicken manure per hour. For an organic fertilizer factory that can produce over 100-150 tons of synthetic fertilizer and can produce 30 tons of finished fertilizer a day, workers only need to work for more than ten minutes to operate the machine, and the energy consumption per ton of fertilizer is less than 1KW, which makes the finished fertilizer a price advantage.

The operating room of the self-propelled fermentation machine is surrounded by glass and is equipped with an air-conditioned panoramic cab, which provides a comfortable work plan for the operator. The overall structure of the self-pushed compost turner is reasonable. The whole machine has good rigidity, balanced force, simple, strong, stable performance, easy to control, and has strong applicability to the site. Except for the strong frame, the parts and components are all standard parts.

You can visit it to have a better understanding of self-pushed compost turner.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

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Which Materials can be Crushed by Straw Crushing Equipment?

Straw materials are the general term for the stems and leaves of mature crops. Usually refers to the remaining part of wheat, rice, corn, potato, rape, cotton, sugar cane and other crops after harvesting the seeds, such as corn stalk, corn cob, rice straw, wheat straw, rape stalk, bean straw, sweet potato stalk, grain stalk , sugar cane stalk, cotton stalk. More than half of the products of crop photosynthesis exist in straw, which is rich in carbon, phosphorus, potassium, calcium, magnesium, and organic matter. It is a multi-purpose renewable biological resource. It is characterized by high content of crude fiber and lignin.

Shredding Machine for Straw — Straw crusher with stability of the discharge molding.

Under the action of the straw crusher and fully decomposed at the same time, it can be used as a seedling substrate. After mixed fermentation of straw and manure, the carbon-hydrogen ratio of the fermented material can be increased, the organic content is significantly increased, and the moisture content of the manure can be adjusted. The effect of the straw pulverizer is to help put the long straw into the machine and crush it into a material of uniform size and size. The materials made of these straws can be used as materials for density boards, and can also be used as soil components for organic cultivation. Straw is a kind of thing that families who cultivate crops will definitely present. Some people burn the straw, but this method causes environmental pollution and wastes raw materials. Therefore, the existence of crushing machine for straw is necessary to help reduce air pollution, protect the earth, and be an important machine that can recycle waste materials.

If you want to read more content about the crushing machine, you can visit the following webstie.
https://fertilizerfactorymachine.com/fertilizer-crusher-machine/

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What is the Use of Automatic Fertilizer Bagger Machine?

Using PLC control system, high-precision weighing sensor and weighing module, the interface is simple to operate and the display is intuitive.
Independent packaging weight input and weighing weight display window, the display window adopts high-brightness LED display.
The menu operation is simple, intuitive and friendly. Manually assist the bag loading (or barrel), pneumatic clamping bag.
Independent weighing system for weighing, with high weighing accuracy and fast speed. The weighing sensor adopts advanced weighing sensor.
Asynchronous motor controls spiral feeding, frequency converter speed regulation, large and small double spiral fast and slow metering and feeding, high control accuracy.
The whole machine is made of stainless steel except for the motor, cylinder, electrical accessories, pneumatic components.

Double Bucket Bagging Machine — Double bucket packaging equipment for bagging large amount of raw materials.

The organic fertilizer automatic weighing and packaging machine is a new generation of packaging and weighing equipment developed by FFM Heavy Industry. The machine is mainly composed of four parts: automatic weighing device, conveying device, sewing device and computer control. It has the characteristics of reasonable structure, beautiful appearance, stable operation, energy saving and electricity saving, convenient operation and accurate weighing. The main machine adopts fast, medium and slow three-speed feeding and special feeding auger structure, digital frequency conversion technology, sampling processing technology, anti-interference technology, and realizes automatic error compensation and correction. In addition, it is suitable for quantitative packaging of powdered and granular materials.

If you require to know more information of fertilizer bagging machine, you can click this link.

https://www.fertilizerfactorymachine.com/fertilizer-bagger-equipment-for-sale/

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WHAT EQUIPMENT YOU CAN USE FOR FERTILIZER POWDER MAKING?

There’s a lot of interest for compost powder. On the off chance that you work an office that creates this powder, you should have the option to acquire a high benefit. Obviously, before you can open your office, you’ll need to ensure you have the basic hardware that you need.

Manure Crushing Machine

You’ll require equipment to grind fertilizer so that you’re ready to change over it into powdered manure. There are various kinds of dryers accessible. While huge numbers of them depend on warmth, there are different kinds of pulverizer that are accessible also.

Semi-wet Fertilizer Crusher for Organic Compost Fertilizer Production

You’ll need to pick a smasher that is explicitly intended to be utilized with compost. This is a significant advance in manure preparing, and it’s fundamental that you select a machine that will keep your framework going. You’ll need to consider the measure of energy that your compost squashing machine will be burning-through, and you’ll likewise need to take a gander at the measure of usable manure that will be created.

Compost Processing Systems

You might need to investigate buying a full handling framework that contains all of the hardware that you require. At the point when you purchase a total framework, you won’t need to stress over whether the bits of apparatus you’re purchasing are viable with one another.

A total manure handling processing system will give you all that you require to deliver manure powder. You ought to affirm that your framework incorporates a smasher; you’ll be in an ideal situation on the off chance that you don’t need to buy this significant bit of hardware independently.

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What Are Good Machines to Make Organic Compost Powdery Fertilizers?

Treating the soil is a savvy approach to manage the huge interest for composts. The upside of treating the soil is you get natural composts liberated from synthetics and other unsafe components. Be that as it may, buying pieces of natural manure compost is certainly not a down to earth thought. That is the reason it is ideal to get a powdered rendition. This encourages ranchers to spread the manure completely for a superior produce. The inquiry is, what is the best gear that can assist with making fine natural manure compost? To know the appropriate response, you need to comprehend the way toward making manure composts.

Organic Fertilizer Plant for CompostingOrganic Fertilizer Plant for Composting

Machines included

Powdered manure creation incorporates two cycles: treating the manure and profound preparing. In compositing, the microorganisms digest diverse natural issues and convert them into absorbable supplements. Then again, profound preparing includes the creation phase of business powdered composts.

There are a couple of kinds of gear and machines that you should make fine natural manure composts:

SX Small scale moving type compost turner to India

• Forklift feeding machine

• Vertical grinder

• Rotary screen machine

• Dynamic programmed group framework

• Horizontal blender

• Belt transport

• Fertilizer bagging pressing machine

Among every one of these machines, the ones liable for pounding and making fine natural manure are the vertical smasher and turning screen machine.

Compost Self-Propelled Wheel windrow Turner in SX.

The compost self-propelled wheel windrow turner is a small compost making equipment and planned by the standard of oxygen consuming aging and gives enough space to it. Four-wheel drive plan, just a single individual driving, helpful activity. At the point when oneself impelled composter begins to work, it blends and blends materials over the pivot of the turning cutting machine under the strip composter and the rack. The activity can be finished in open zones, yet additionally in workshops and nurseries.

Features of Fertilizer self-moved wheel compost machine

1. Progressed configuration work. Manure self-moved composter is planned by the rule of high-impact aging to give more space to yeast and give full play to its capacities.

2. Manure self-moved composter has the benefits of low energy utilization, dynamic equilibrium and high return, which extraordinarily decreases the creation cost of natural compost.

3. Savvy fertilizing the soil machine has sensible structure, great inflexibility and adjusted burden.

Working Principle of Fertilizer Self-moved Composting Machine

Oneself pushed treating the soil machine is planned with four wheels. The entire machine is introduced based on slim manure. Its pivoting device hub (suspended under the edge) acknowledges turning and blending, extending, moving and stacking. At that point another bar type fertilizing making turner machine is shaped and stacked subsequent to passing.

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Organic fertilizer production equipment transformation farm.

The products are made of fresh chicken, cow dung and pig manure, which do not contain any chemical components. However, chicken, pig, cow and pig manure have poor digestion capacity and can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed are discharged with the feces, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

At present, the chicken manure, pig manure and other raw manure are mostly compost, fermentation tank and other traditional anarobic fermentation. First, the cost of this method is low. Second, this method is direct.

However, this traditional method has a lot of disadvantages. First, the smell is strong and pollutes the environment. Second, the fermentation cycle is long, anaerobic fermentation relies on natural fermentation, most of the space does not directly contact the air, fermentation time is slow. Third, it covers a large area and is difficult to manage.

At present, aerobic fermentation is one of the effective methods of manure treatment.

Energy saving and environmental protection of organic fertilizer fermentation tank mainly uses the thermal power of microorganisms to assist electric energy and three-stage atomization deodorization. The air discharged can reach the standard, greatly reducing the emission of harmful gases and environmental pollution, and fully meeting the requirements of modern green ecological environmental protection.

20 ton per hour Complete Chicken Manure Organic Fertilizer Production Line

The use of organic fertilizer production equipment has not only changed the current situation of manure pollution in farms. At the same time, it also doubled the value of pig manure and chicken manure. It is believed that in the future, organic fertilizer production equipment will be continuously accepted and used by the majority of breeding users, which will change the current problems such as fecal treatment difficulty.

How to choose the appropriate organic fertilizer grinder equipment?

For organic fertilizer crusher in organic fertilizer equipment, plays a more important role, the quality of material granulation depends on the size of the material crushing particle size, the raw material pulverization has good results, so how to choose the organic fertilizer pulverizer?

The organic fertilizer pulverizer is suitable for the moisture content of the material. The water content of the material required by the organic fertilizer pulverizer is less than 60%. The compost or other materials with water content ≤ 3 after fermentation can be pulverized.

The powder size can be 25-5, which can meet the requirements of feed granularity of general fertilizer granulation equipment. It can also be adjusted within the range according to the user’s needs. The organic fertilizer pulverizer can be used for bio organic fermentation compost and urban life compost. Before you buy, you should contact the equipment manufacturer to provide your raw materials and production, and make the appropriate pulverizer or other fertilizer equipment.

Vertical crusher for making farm waste fertilizer

The crusher is composed of a rotor fixed on the main shaft with hammer piece and a tooth plate or screen plate installed on the periphery of the rotor. The motor and rotor are usually driven by direct coupling. The crusher generally uses feeding material, and the material enters the gap between hammer and screen.

Organic fertilizer crusher is strongly hit by the hammer piece running at line speed under suspended state, and becomes a number of fragments. The material hits the sieve plate or tooth plate in the tangent direction of the circular track of hammer movement, and some of the particles pass through the sieve hole, and the discharged material is qualified material. The unqualified materials will rebound again and then be subject to the re acceptance Hammer strike, so reciprocating smash purpose.

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How to choose a manure organic fertilizer production line?

Select a right manure organic fertilizer production line for your plant.

Manure organic fertilizer mainly refers to organic fertilizer produced with animal manure as the main raw material. The production equipment used to make this kind of organic fertilizer is also called manure organic fertilizer production line. Depending on the type of manure, the selected production line equipment configuration and type The quantity is also different, so how to choose the manure organic fertilizer production line?

Understand the manure organic fertilizer production line process.

The general bio-organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

small 3D design of making powder organic fertilizer

What are the characteristics of the manure organic fertilizer production line?

Scientific and reasonable, compact process layout, energy saving and consumption reduction, stable operation, no three emissions, stable operation, wide adaptability of raw materials and convenient maintenance. Adapt to various ratios of organic compound fertilizer, bio-organic fertilizer, municipal sludge, household garbage organic fertilizer, etc. Chicken manure is rich in organic matter, which can provide nutrients for crop growth and improve soil fertility.

The construction scale of the organic fertilizer production line configuration is generally 5,000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. 50,000 tons, large factories are producing 50,000-100,000 tons per year. The scale of investment and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

Oragnic fertilizer line for Disposing Manure

The manure management plant has three configurations: high, medium and low. Large fertilizer plants should adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

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