eco-friendily fermentation process

What factors can be affect the operation of poultry manure?

Are you hunting for a poultry manure composting system? Poultry manure is at huge demand everywhere for its benefits. Composting a tiny bit of chicken manure isn’t this type of serious issue as you can probably get it done in a corner. But when you are establishing a business for selling this organic fertilizer, you need to purchase a high-quality machine.

With no proper machine for composting, it will be difficult so that you can process that much raw material effectively. There are specific periods of time in which the manure needs to be turned, mixed and other similar things. Using only manual labor for processing can easily get expensive. Another big limitation of using manual labor is the fact that manual operations are prone to errors plus they are never consistent.

You may look after all such risks with the help of a very high-quality machine created specifically for fermenting the poultry manure. While there are several manufacturers which claim to offer composting machines, you can’t place their claims seriously without correct research. There are some crucial elements you should carefully check to decide on the right machine.

To start with, you need to know that the caliber of machine may have a significant effect on the profitability of your business. This can be why you ought to put special efforts into picking the right machine. Many beginners within this industry have the mistake of selecting a machine without having done proper research. Actually, they generally go with a machine based upon its price the worst move to make.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

There are actually countless suppliers prepared to sell these appliances at a price that may be significantly less than the price charged by reputed manufacturers. Whatever they don’t tell you is the fact that you’re not getting any after-sales support and most of the time, it will likely be difficult that you should find replacement parts. Also, the design is very complex that you will discover it extremely difficult to keep or repair the machine all by yourself. You shouldn’t ever invest in a machine based upon only its cost.

Another common mistake manufactured by beginners within this market is not carefully considering the scale of operations. In a nutshell, they jump in without having done any proper research. It’s a volume business. You require a lot of space to process the raw materials and it’s not too readily available trained workers. It is actually especially difficult to find those who determine what they’re doing. There aren’t that a great many people that really can check the manure through the processing part. You should put processes in place to acquire untrained workers to do the job effectively.

Overall, poultry manure composting is a growing industry as a result of increasing demand for organic fertilizers around the world. However, composting a tiny amount of manure at home and carrying it out in a large scale for selling organic fertilizer are two completely different things. You will need a high-quality machine for processing huge quantities of poultry manure. This is the reason you should pay special attention to the standard of the appliance for starting a strong foundation for your business.

How to locate a Commercial Compost Facility By using a Favorable Price?

If you’re able to lessen your upfront costs if you invest in a commercial compost facility, it will be much simpler for you to recoup the first costs of your respective investment. Having said that, receiving a favorable pricing is often easier said than done. If you’re researching ways to save, these suggestions can help you to reduce costs.

Give Yourself A chance to Compare Your Options

It’s especially challenging to find suitable options when you don’t have lots of time to examine your different choices. That’s why you should start exploring several of your options sooner as an alternative to later. Should you start looking at potential commercial facilities early on, you won’t feel like you have to make your mind up in a rush.

If you have considerable time, you’ll have the capacity to connect to different sellers and research your choices carefully. You’ll find among the best available deals. The greater number of time you might have, the easier it’ll be for you to save.

Even when you’re not willing to buy a commercial composting and stacking machine yet, it’s a great idea to start looking at a number of your alternative ideas. The quicker you begin looking, the greater number of time you’ll have to find a choice that’s the perfect match for yourself.

Compost Turner of Moving Type — Fertilizer is quickly and conveniently fermented by using commercial movable compost turner.

Examine What You’re Getting for the money

Another advantage of getting more hours is that you’ll have the opportunity to accomplish some math. You won’t have to pay attention to the primary price when you’re considering what you’re getting for the money. You’ll have the capacity to take a close look at what you’re getting for your money and take note of other factors as well.

In some instances, there might be additional expenses that you’ll need to cover. There are some facilities that could offer a better deal however the expenses are slightly higher. If you have more info about where your cash is headed, you’ll have the ability to make certain that all of that finances are being used effectively.

Don’t Ignore Long-Term Costs

While you’ll be spending a large amount of money initially, you must take into account that you can find costs you’ll need to cover as time passes as well, like the price of utilities. You ought to calculate many of these expenses when you’re evaluating your choices. Make sure that the cost you’re checking out is as favorable since it appears to be.

Should you don’t focus on these costs, you could wind up having a facility that will cost you a whole lot from the long-term. Keep both eyes open and make certain you use a clear picture of the you’re gonna be spending.

While it might be challenging to locate a commercial composting making facility with a favorable price, the savings you’ll enjoy are really worth the extra effort. Make sure you take these tips into mind as you take a close look at several of the options. No matter what you ultimately decide on, you’ll realize that you’re with your money wisely.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

What are the Characteristics of Windrow Composting Machine?

1. Windrow compost turn machine adopts the craft of aerobic fermentation, can be used with solar fermentation chamber, fermentation tank and moving machine, etc. The function of one machine with multiple slots can be realized when matched with the mobile machine.

Moving Type Windrow Turner for Sale — Movable compost turner is suitable for working in open space or workshop.

2. The windrow fermentation equipment is suitable for livestock and poultry excrement, sludge garbage, sugar factory mud filter, slag cake and straw and sawdust and other organic waste, widely used in organic fertilizer plant, compound fertilizer plant, sludge garbage plant, garden and bisporus mushroom planting plant fermentation and in addition to water operations.
3. This machine made by FFM factory uses the cabinet centralized control, can realize manual or automatic control function.
4. The characteristics of compost turner with windrow fermentation high efficiency, smooth operation, durable, even flipping. 5, equipped with tooth extraction hydraulic lifting system.
5. The tooth of windrow fermenting machine is strong and durable, the material has a certain breaking and mixing function.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

What is the Fermentation Process of Disposing Manure?

The fermentation process of manure is divided into: composting, heating, turning and throwing, odorless, loose, and becoming fertilizer. When composting, 80% of livestock manure and 20% of straw are crushed and mixed. The mixing ratio of straw and manure can be determined according to the moisture content of manure. Generally, when using the manure fermentation machine, it requires 65 percent of the water content, that is, the hands are squeezed into a ball, the fingers see water, but the water does not drip, and it will dissolve as soon as the hand is released. Then add corn flour or rice bran and strains. The function of corn flour is to increase sugar for fermentation of strains, so that the multi-dimensional complex enzyme bacteria will quickly become dominant. Add the prepared mixture to the mixer for mixing. The mixing must be even and thorough without leaving any lumps.

The mixed ingredients are piled into strips with a width of 1.5 meters to 2 meters and a height of 0.8 meters to 1.2 meters. The length is not less than 5 meters. When using the compost turn equipment for manure, you should pay attention to proper oxygen supply and turning the pile (the temperature rises to 75 ℃ or above, it will be turned over Several times), the temperature rise is controlled at about 65°C, too high temperature will affect the fermentation product. The moisture content of the femented manure should be controlled at 60 to 65 percent. Too high or low is not conducive to fermentation, too little water, slow fermentation.

If you require to insight more information of our manure composting machine, you can clicke the following link.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

Convenient Commercial Composting Machine for Recycling the Organic Waste

In recent years, many scientific research institutes and enterprises have carried out a large number of technology research and development and promotion work. Based on the introduction, digestion and absorption of similar foreign technologies, they have initially formed a comprehensive utilization technology of livestock and poultry manure in energy environmental protection and energy ecology. The corresponding supporting equipment, facilities, and product technology are basically perfect. Colleges, low-consumption livestock and poultry manure treatment technology has also been further improved. It can be expected that the harmless, resource-based treatment and comprehensive utilization of livestock and poultry manure will be the development direction of my country’s livestock and poultry manure treatment technology in the future, which will also be conducive to the sustainable development of my country’s agriculture and the treatment of agricultural pollution.

Commercial composting turning equipment is the key equipment of sludge bin-type mechanized composting. After mixing the urban sludge with additives, it is put into the fermentation bin with an aeration tube at the bottom for fermentation, and the material amid the process of fermentation is turned over by turning machine for commercial, and the matured material is pushed out of the bin mouth. The sludge special turning pile can be used in harsh environments by the fermenting machine for commercial, has high transmission accuracy, stable and reliable operation, and greatly improves work efficiency. This equipment is also suitable for aerobic fermentation treatment of municipal sludge, chemical sludge, paper sludge, municipal waste and poultry manure, etc. It is the main equipment for the above solid waste treatment.

The following link will help you to read more about the commercial composting mahcine.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Maintenance Operation Steps of Windrow Compost Machine

1. The windrow compost turner machine is in direct contact with the material when it is working, and its corrosiveness is strong. Therefore, the dirt on the fermentation machine, especially the dirt on the chassis, should be cleaned up in time, and if the protective paint has fallen off, it should be repaired.
2. The tightness of the transmission chain should be checked frequently and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several links to make it meet the requirements. If you find that the transmission chain links are not rotating properly, you should lubricate the walking support bearings on the chassis and the rotation of the stirring shaft with butter or oil in time. The support (integrated with the upper) lifting support bearing should be lubricated with grease regularly.

Self-Propelled Composting Machine for Sale — Self-propelled compost turner of moving type designed by FFM company.

3. The gearbox must be checked for oil before it is used. After the first 100 hours of operation, replace the new oil, and then change the new oil every 1000 hours of operation. The longest interval is one year.
4. After the hydraulic system of windrow composting turner has been running for 200 hours, the hydraulic oil should be fully prevented and controlled, except for the impurities in the hydraulic system’s cleaning device, and check whether the filter element needs to be replaced. The cleanliness of the hydraulic oil discharged from the root dig determines whether it is reused after filtration. When removing faults and squeezing the oil, the cylinder rod should be retracted into the cylinder barrel. The hydraulic system should be cleaned every 800 hours of work.

The following website will help you to read more information of the windrow composting machine.

https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What are steps of fermenting raw materials?

Water regulation

Water is necessary for biological growth. During the composting process, a water content of 50-60% by weight is beneficial to microbial decomposition. The moisture content of livestock manure is generally 75~80%, and straw liver with relatively low moisture content is generally used for regulation.

Control the fermentation temperature

One of the important conditions for the normal fermentation of organic materials is the appropriate temperature. In areas with cold climates, in order to ensure the normal progress of the fermentation process, heating and heat preservation measures are required. At present, the more economical and feasible method is to use solar energy.

Crawler Type Compost Making Machine — Crawler type composting equipment without workplace restrictions.

Microphone heating and insulation

The principle of the greenhouse can be used to design fermentation facilities. Fermentation facilities should use roofing materials and wall materials such as PVC or FRP with good light permeability and durability. Fermentation facilities should be well closed in winter and have good thermal insulation properties. At the same time should be ventilated.

Adjust the carbon to nitrogen ratio

Usually the carbon-nitrogen ratio of livestock manure is lower than 20.1, and the carbon-nitrogen ratio of straw is higher than 50.1, then if the carbon-nitrogen ratio of the fermentation co-feed is adjusted to 25~35:1, a part of the livestock manure can be added Straw, on the one hand, adjusts the carbon-nitrogen ratio, on the other hand, due to the low moisture content of the straw, it can also play a role in adjusting the moisture content of the material.

Turn the pile

Ventilation is an important factor that affects composting temperature and fermentation effect. The purpose of turning the pile is to improve the aeration conditions in the pile, dissipate water, promote the reproduction of high-temperature beneficial microorganisms, make the pile temperature reach 50~70C, and accelerate the conversion of fermented materials, so as to achieve uniform mixing, consistent heating, and consistent maturity. It can be manually turned over, and it can also be turned over by machinery such as wheeled stackers, loaders, and deep-chun aerobic stackers. During the fermentation process, it is more appropriate to turn 1~2 times a day

Screening

In order to increase the commodity value of visible fertilizer products and facilitate packaging and storage, a screening process is generally used to sort out bulk materials. There are different types of screening equipment, such as cylindrical screens and vibrating screens. If in order to reduce investment, manual screening can also be used. The screened materials can be buried in centralized landfills or reused as fermentation auxiliary materials. Difficulties can be used as organic fertilizer products.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Process of Making Economic Vaule Composting by Using Commercial Compost Turner

Organic fertilizer is a green fertilizer that can provide a variety of nutrients for crops. In modern agriculture, organic fertilizer is very important. The first step in making organic fertilizer is to compost organic materials. Generally speaking, only organic matter that has been thoroughly composted is suitable for the production of organic fertilizer. Making organic fertilizer powder is the simplest and most economical method for your commercial organic fertilizer plant. As a reliable fertilizer machinery manufacturer of components made up of professional engineers and workers,we can provide a complete set of equipment for your commercial composting production.

What Commercial Composting Equipment can You Use to Quickly Composting ?

Composting is the first step in converting organic matter into usable fertilizer. During the composting process, if there is insufficient oxygen in the compost pile, a large amount of toxic gas will be produced. In order to produce high-quality organic fertilizers, we invented some industrial composting equipment to solve this problem. Commercial composting equipment includes organic fertilizer fermentation tanks and various types of composting machines. The fermentation tank adopts a sealed fermentation method. This treatment method is clean and will not pollute the environment.

Five Benefits of Using Fertilizer Fermentation Tank

Organic Fertilizer Fermentation Pot — Full automatic fermentation tank for producing economic value fertilizer.

The space requirement of the organic fertilizer fermentation tank is small (only occupying an area of 1 cubic meter-4 cubic meters). The entire composting process only takes about 10 hours.

Since this kind of commercial composting equipment is sealed, no pollution will be generated during the processing of the raw materials fermentation
The temperature of the fertilizer fermentation potcan be adjusted. Generally, it should be adjusted to 80-100°C to kill harmful bacteria and eggs in the raw materials.
In addition, the fermentation tanks used for bio-fertilizer production are fully automatic.

This in-vessel fermentation tank is suitable for organic waste recycling plants and organic fertilizer production plants. In order to meet your needs, our company can customize fermentation tanks with different capacities

Groove commercial composting machine for sale

Chain Plate Type Composting Making Machine — Chain plate type composting turning equipment for commercial composting manufacturing line.

The trough compost turning machine is mainly used to convert organic waste into organic fertilizer, reduce future environmental problems, and provide high-quality organic fertilizer for agriculture.

This machine has low energy consumption and high efficiency. You can customize it according to the size of the farm and the amount of fermented materials per day. One side of the fermentation tank is the feed port, and the other side is the discharge port. Put the materials to be turned into the fermentation tank, and then turn them 2-3 times a day by the trough composting machine. The finished product is a fertilizer with an organic water content of 20-30%.

How is Compost made Commercially?

The composting machine adopts the open-air fermentation method, so the working process of different composting machines is very similar. When the composting machine moves forward slowly, the lower blades of the composting machine will turn the bottom material into the surface of the compost pile. In this way, all organic matter will be composted perfectly and evenly. The composting machine can also crush agglomerated organic matter. In addition, you can also adjust the composting speed of the composting machine according to the density of organic matter. Generally speaking, it takes about 20 days for composting machine to ferment organic waste.